Swire coca cola header Swire coca cola header

Swire Coca-Cola VR Safety Training

Swire Coca-Cola worked with Humulo to implement VR-based safety training across logistics teams, resulting in faster completion times, higher knowledge retention, and improved employee engagement.

Background Info

As one of the world’s leading Coca-Cola bottlers, Swire Coca-Cola was searching for a smarter, more effective way to train its warehouse staff. To meet this challenge, they engaged Program-Ace's partner Humulo to deliver the solution. Over the course of a year, their team introduced five hands-on VR modules designed to replace traditional training. The result: faster learning, stronger retention, and a noticeable jump in how confident and engaged employees felt.

Business Challenges

1
Low knowledge retention from traditional training
The Swire Coca-Cola team saw a clear pattern: after completing standard safety courses, many employees struggled to retain critical information. The company needed a training format that would enable workers to complete procedures more efficiently and recall them under pressure.
2
Training time disrupting daily operations
Conventional sessions required extended time away from core tasks, which slowed down operations and increased scheduling complexity. Reducing the time spent on training without lowering outcomes was a key priority for the logistics team.
3
Limited engagement affecting training outcomes
The challenge was that many employees viewed safety training as routine and disconnected from their daily responsibilities. Swire Coca-Cola aimed to shift that perception by creating an experience that would engage employees and take it seriously.

Approach and Solution

The Swire Coca-Cola team needed a training approach that could deliver results without interrupting the pace of warehouse operations. Our partners at Humulo introduced a VR-based model that allows employees to step directly into realistic scenarios and learn by doing.

  • Each session was carefully designed to be self-directed. Employees could move through tasks at their speed, revisit key actions, and practice until the process felt second nature. The training happened in controlled, immersive environments that closely mirrored actual working conditions, making every moment relevant and every repetition meaningful.
  • To understand the real impact, Swire Coca-Cola ran a 12-month study comparing traditional classroom instruction with VR-based training. Both groups completed the same baseline and certification assessments. The results offered clear, quantifiable insights into knowledge retention, completion time, and overall engagement.
  • The new system required no overhaul of internal infrastructure. It integrated cleanly into existing workflows and scaled across teams without added complexity. Employees stayed close to the floor, focused on tasks that mattered while building lasting competencies in less time.

What the company gained was a repeatable, high-impact model for building safety-critical skills at scale without sacrificing productivity or flexibility.

Swire coca cola approach and solution

Technology Stack

The entire training solution runs on Unreal Engine, which handles all real-time rendering, simulation logic, as well as spatial interaction. Each module was built as a comprehensively responsive environment, allowing employees to move, interact, and complete tasks without pre-scripted animations or technical delays. The system was designed for practical rollout. Once built, modules could be deployed across sites with no changes to existing infrastructure.
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Audience

The Swire Coca-Cola training model is a strong fit for organizations in logistics, manufacturing, or any high-risk operational environment where hands-on safety training is essential. Typical use cases include:
Warehousing and distribution centers icon
Warehousing and distribution centers
Manufacturers case icon
Manufacturing plants
Transportation and supply chain operations icon
Transportation and supply chain operations
Safety and compliance training providers case icon
Safety and compliance training providers
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Value Delivered

Swire Coca-Cola adopted a VR training approach, which led to clear gains in safety outcomes, operational speed, and the day-to-day learning experience. What started as a focused rollout quickly proved its value as a repeatable model for developing frontline teams in high-risk settings.
  1. Higher retention rates. Employees retained more information and scored higher across all certification modules. The gap between baseline and final assessments was noticeably wider among those who trained in VR.
  2. Faster training cycles. Sessions took less time to complete, helping teams stay on schedule without pulling resources off the floor longer than needed.
  3. Improved engagement and confidence. Feedback from staff showed a marked increase in focus and engagement. Employees were more engaged during sessions and reported feeling more confident afterward.
  4. Seamless scalability. The system worked within existing processes, requiring no structural changes. That made it simple to expand across different roles and locations without slowing anything down.
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